The May 2025 edition of IALR at a Glance is packed with exciting news and updates! Learn more about…
- Registration is now open for Summer STEM Camps!
- Fourth Annual ATDM & AM CoE Summit recap
- Watch updates from IALR
- Much more!
The May 2025 edition of IALR at a Glance is packed with exciting news and updates! Learn more about…
In this episode of Inside IALR, we dive deep into the world of metrology, a crucial trade that plays a significant role in national defense manufacturing. The episode features Tony Almeida, Regional Sales Manager at Mitutoyo, and Jarrod Hankins, Metrology Instructor at IALR’s Accelerated Training in Defense Manufacturing (ATDM) program.
Metrology is the science of measurement. It ensures that parts are manufactured with incredible precision, often down to microns. Together, they highlight how metrology ensures that parts used in defense manufacturing, particularly in the Navy’s shipbuilding and repair operations, meet the highest standards of quality.
Highlights include:
DANVILLE, Va. — The U.S. Navy strengthened its efforts to revitalize the nation’s shipbuilding capability with the opening of a new training center in Danville, Virginia.
The Accelerated Training in Defense Manufacturing (ATDM) program, launched in 2021, has graduated more than 777 students from 45 states, Guam, Puerto Rico, and Australia. About 25% of participants are veterans, and the program boasts a 90% job placement rate within the defense industrial base. New cohorts begin every eight weeks, offering a fast track to meaningful careers across five trades.
The new ATDM Maritime Training Center, a state-of-the-art, 100,000-square-foot facility on the Institute for Advanced Learning and Research (IALR) campus, opened its doors on January 13. On that day, the center welcomed its first cohort of students, marking the beginning of an expanded operation that will train 1,000 students annually, creating a pipeline of skilled workers critical for building and maintaining the nation’s submarines and warships.
“This facility helps address our immediate workforce needs,” said Frederick “Jay” Stefany, the Direct Reporting Program Manager for the Maritime Industrial Base (MIB) Program. “It advances our efforts to restore our industrial base and ensure our industry partners have the skilled workforce they need to build and maintain the Navy’s fleet.”
ATDM’s graduates are essential in addressing the maritime industry’s expanding workforce needs. The Navy’s shipbuilding plans include the construction of Columbia-class and Virginia-class submarines, along with more than 10 different classes of surface ships, including aircraft carriers, destroyers, frigates, amphibious warships, and support vessels. This unprecedented scale of shipbuilding requires a comprehensive strategy to rebuild America’s manufacturing capabilities. The establishment of the ATDM Maritime Training Center marks a significant milestone in this endeavor.
The MIB Program leads the Navy’s workforce development initiatives while advancing shipbuilding and repair capabilities through industrial base development, supply chain resilience, and advanced manufacturing technologies. With the U.S. manufacturing base having shrunk to a third of its size from 30 years ago, the program must overcome major challenges. One of these pressing challenges involves recruiting and training 140,000 new workers over the next decade for submarine production and sustainment, with an additional 110,000 workers needed for surface vessel construction and maintenance.
“The decline in American manufacturing has created a critical skills gap,” said Erica Logan, Workforce Director for the MIB Program. “But we’re not just filling jobs—we’re rebuilding America’s maritime manufacturing capability and offering meaningful careers for the next generation of workers. Every graduate represents another step toward restoring our nation’s industrial strength.”
This workforce development initiative is vital for both new construction and fleet maintenance, underscoring the strategic importance of programs like ATDM in maintaining America’s naval readiness. This national revitalization effort takes shape through individual success stories and community partnerships.
The IALR campus, which hosts the ATDM Maritime Training Center, also houses another key MIB Program initiative: the Navy’s Additive Manufacturing Center of Excellence. This co-location creates a hub for maritime manufacturing innovation.
Natasha Barnes, part of the inaugural class that began training January 13 in the new facility, represents a growing wave of skilled workers entering the defense manufacturing workforce.
“ATDM has done an excellent job adapting during the transition into the new facility,” said Barnes, a CNC student. “It’s been an uplifting experience to learn in such a clean and well-maintained environment. I am very excited to see what the future holds for the program.”
For Telly Tucker, president of the Institute for Advanced Learning and Research (IALR), the program’s impact goes beyond the classroom.
“This facility is about more than training—it’s about revitalizing southern Virginia,” Tucker said. “It’s creating jobs, fostering economic growth, and building a pipeline of skilled workers who will strengthen our nation’s security.”
To deliver on this promise of regional revitalization and support to national security, the ATDM Maritime Training Center provides intensive, hands-on preparation.
ATDM’s intensive, 16-week accelerated training program provides students with 600 hours of hands-on experience in one of five trades critical to maritime manufacturing: welding, CNC machining, additive manufacturing, quality assurance, and non-destructive testing. Training runs on three shifts, mirroring the 24/7 operations of the defense industry.
“This program isn’t theoretical—it’s practical,” said Christa Reed, ATDM’s Interim Vice-President. “When our students graduate, they’re not just trained—they’re ready to hit the ground running.”
The curriculum, developed in collaboration with industry leaders, ensures students are equipped with the skills and certifications needed to meet the Navy’s rigorous standards. By simulating real-world manufacturing environments, the program prepares graduates to succeed in high-demand roles. This focused training approach directly enhances America’s maritime security.
The opening of the ATDM Maritime Training Center represents a milestone in the Navy’s efforts to address workforce challenges and bolster the maritime industrial base. For Stefany, it’s a reminder of how these efforts impact national security.
“Every ship we build, every submarine we launch, is a promise to the American people,” Stefany said. “That promise begins here, with the people we train.”
As the Navy ramps up its fleet expansion, programs like ATDM and the new ATDM Maritime Training Center are creating a ripple effect—transforming communities, empowering individuals, and ensuring America’s maritime superiority. The center highlights innovation, collaboration, and resilience, its impact extending beyond Danville to strengthen America’s maritime future.
Accelerated Training in Defense Manufacturing (ATDM) celebrated the achievements of 56 students who graduated as part of the program’s 12th cohort during a ceremony on Aug. 7 at the Institute for Advanced Learning and Research (IALR). This program prepares adult learners for manufacturing careers.
The keynote speech during the event was all about the impact these graduates will make.
“It doesn’t matter where you’re going to work. You are contributing to national security. You are helping the United States of America exercise power projection and diplomacy from whatever shop floor or office you’re going to work in.” – Command Master Chief Jeff Hiscocks, Program Executive Office, Team Submarines
A 16-week, hands-on program, ATDM prepares adult learners with the skills needed to work in the submarine and defense industrial base – the system of companies that produce parts and equipment for the U.S. military. ATDM includes 600 hours of instruction and produces skilled talent with industry-recognized credentials. This program expands the pool of skilled workers in five tracks – welding, CNC machining, additive manufacturing, non-destructive testing and quality control inspection (metrology) – needed to develop submarines and other military equipment.
This cohort included students from welding, CNC machining and metrology across multiple shifts.
During a speech during the graduation ceremony, metrology student Qian Yi (Cyndi) Rong shared her experiences working full-time while completing the ATDM program. After experience as a machinist and working in leadership roles in the hospitality industry, Rong now plans to work with BWX Technologies in Lynchburg.
“The comprehensive curriculum and hands-on training have prepared us to tackle real-world problems. But beyond the technical knowledge and practical skills, this program has also taught us the importance of perseverance, collaboration and adaptability.” – Qian Yi (Cyndi) Rong, Metrology Student
This cohort brings the total number of ATDM graduates to 615 since the program launched in 2021.
Approximately 800-1,000 students will graduate from the ATDM program annually starting in 2025. The Navy’s National Training Center, housed on IALR’s campus, is under construction and slated for completion in 2025. When the training center is completed, each of the five tracks will be offered across three shifts.
The Institute for Advanced Learning and Research serves Virginia as a regional catalyst for economic transformation through applied research, advanced learning, manufacturing advancement, conference center services and economic development efforts. IALR’s primary footprint focuses within Southern Virginia, including the counties of Patrick, Henry, Franklin, Pittsylvania, Halifax and Mecklenburg, along with the cities of Martinsville and Danville. IALR houses and leads the Accelerated Training in Defense Manufacturing program with the support of various partners.
IALR Drives Economic Transformation
Accelerated Training in Defense Manufacturing is a prototype training platform for rapidly training skilled workers in key trades such as CNC machining and welding for employment in the defense industry. ATDM was developed as a public-private consortium between the DoD, IALR, Danville Community College (DCC), Phillips Corporation and The SPECTRUM Group in consultation with the defense industry. IALR is leading a multi-year pilot project to test and evaluate ATDM as a training platform for regional training centers supporting the defense industrial base. The pilot project is funded through the National Imperative for Industrial Skills initiative launched in 2020 by the Industrial Base Analysis and Sustainment Program Office (IBAS) in the office of the Undersecretary of Defense for Acquisition and Sustainment.
The February 20224 edition of IALR at a Glance is jam-packed with exciting news and updates! Learn more about…
That’s how many points are scanned per second on the laser scanner on the Mitutoyo Crysta-Apex V163012 Coordinate Measuring Machine (CMM), one of the largest on the East Coast. Even a relatively small part has tens of millions of scannable points. In addition to the laser scanner, the CMM boasts a variety of unique qualification and measurement capabilities.
Equipped with the CMM and a bevy of other top-tier qualification tools and equipment, the Institute for Advanced Learning and Research’s (IALR) Metrology Lab provides critical measurement and qualifications services for the Navy’s Additive Manufacturing Center of Excellence (AM CoE) and has the capability to provide support for private industry. Located inside the Center for Manufacturing Advancement in Southern Virginia, the Metrology Lab with NIST Certified Inspection is the result of strong partnerships. IALR owns the equipment and space, but applications engineers with Mitutoyo and Master Gage & Tool Co. operate the equipment.
“The Metrology Lab is a unique resource for local industry and a key component of the Navy’s efforts to improve additive technologies and processes. The Metrology Lab also epitomizes several core tenets of IALR, including our mission of economic transformation, commitment to partnerships and penchant for utilizing state-of-the-art technology.” – Tim Robertson, Chief Operating Officer, Manufacturing Advancement
Metrology, officially defined as the science of measurement, is a crucial element of any manufacturing process. In the Metrology Lab at IALR, application engineers can perform relatively simple measurements, such as physical dimensions, and highly complex qualifications of factors like shape, hardness and many other physical qualities.
The CMM inside the Metrology Lab can perform some of the most sophisticated yet critical measurement and qualification processes possible. It has a work area that can accommodate pieces as large as five feet wide, nearly 10 feet long and almost four feet tall, but the space can also be used for smaller parts. For instance, staff could place dozens of the same parts on the surface area and program the CMM to perform identical qualification tasks on each.
“The Mitutoyo Crysta-Apex V163012 Coordinate Measuring Machine can pretty much do any type of inspections that would be needed in the industry.” – Carlos Cabello, Applications Engineer, Mitutoyo
Every measurement the machine makes is down to the micron.
Some of the services offered by the Metrology Lab with NIST Certified Inspection include:
The Navy established its Additive Manufacturing Center of Excellence (AM CoE) inside the CMA. Tasked with scaling and maturing additive technologies for the production of submarine components to bolster naval shipbuilding and repair supply chains, the AM CoE includes the Navy and nine other organizations. The AM CoE team develops new technical data packages (TDP), which are essentially comprehensive “recipes” for utilizing additive manufacturing, or 3D printing, techniques to manufacture particular components.
The Metrology Lab – as well as the CNC Machining Innovation Lab that IALR owns and operates – plays a critical role in this operation. In fact, the team in the Metrology Lab will conduct three separate inspections of every part:
“It’s very honorable work, and I’m very proud to be a part of this project.” – Sean Cobb, Master Gage and Tool
While the AM CoE utilizes the lab to complete numerous inspections, the partners can also use the equipment to provide services and support to industry. The CMM and other equipment allows industry in need of testing support to accurately and affordably measure and certify products.
“In order for a company to do this level of measurement and qualification, they’re going to have to make major capital investments and slow down production. We can provide those testing services in a convenient and certified way without impeding production.” – Kevin Thompson, CMA Operations Manager
The Center for Manufacturing Advancement, which houses the Navy’s AM CoE and impactful technology and resources like the Metrology Lab, is located in Danville, Virginia, on the IALR campus. Companies that are interested in partnering with IALR in the CMA by utilizing the services of the Metrology Lab, collaborating with the CNC Innovation Lab, or learning about automation in the Industry 4.0 Integration Lab should contact the IALR team.