fbpx

Institute for Advanced Learning and Research

Driving Economic Transformation

Inside IALR Podcast: Comprehensive Support for All Students: ATDM Wrap-Around Services

Categories

Inside IALR Podcast: Comprehensive Support for All Students: ATDM Wrap-Around Services

Inside IALR Podcast: Comprehensive Support for All Students: ATDM Wrap-Around Services

The Accelerated Training in Defense Manufacturing (ATDM) program provides comprehensive and unique support and career services from the day students arrive. This level of support makes the program more successful and accessible.

This episode features three ATDM staff to highlight those services and how they enhance student experiences and outcomes: Kevin Gatewood, Assistant Director, ATDM Student Services; Karen Hardy, Assistant Director, ATDM Career Services and Dr. Debra Holley, Director, ATDM Project Development.

  • ATDM program overview (01:19)
  • Support and wrap-around services (02:43)
  • Career preparation (06:50)
  • Balancing backgrounds and experience (10:04)
  • Evolution of ATDM student support (12:19)
  • Work study program (16:02)
  • Tutoring assistance (18:01)
  • Success stories (20:06)

LISTEN ON SPOTIFY

LISTEN ON APPLE PODCASTS

LISTEN ON IALR’S SITE

Training Program for Navy Approved as Instruction Provider for Virginia Apprenticeship Programs

Training Program for Navy Approved as Instruction Provider for Virginia Apprenticeship Programs

The Institute for Advanced Learning and Research (IALR) is a hub for innovative and effective workforce training.

This talent development focus ranges from a national accelerated training program housed on the IALR campus in partnership with the U.S. Navy to a regional program that helps businesses establish and maintain effective apprenticeship programs.

Now those two programs are collaborating.

The Accelerated Training in Defense Manufacturing (ATDM) program has been approved by the Virginia Department of Workforce Development and Advancement (Virginia Works), Division of Registered Apprenticeship, as a private provider of related technical instruction (RTI) for employers in Virginia in five program areas: welding, CNC machining, quality control inspection (metrology), non-destructive testing and additive manufacturing.

“Having ATDM registered as a training provider for apprenticeship programs gives employers more incentive to send conditional hires, upskill incumbent workers and recruit new employees through our program. It is attractive to them to engage with us if we can transfer those hours into their apprenticeship program.” – Karen Hardy, Assistant Director, ATDM Career Services, IALR

This means companies that support the defense industrial base or submarine industrial base in Virginia – as well as Maine and Massachusetts, where ATDM has also been approved as an apprenticeship instruction provider – can hire apprentices and use the ATDM program as their classroom instruction (or RTI). Conversely, they can hire students who complete the program, bringing them into an existing apprenticeship program and crediting the ATDM course as their RTI.

Registered Apprenticeship

The Expanding Talent through Registered Apprenticeship (ExTRA) program at IALR supports the creation and implementation of apprenticeship programs in Southern Virginia across all sectors, with an initial focus on construction, healthcare, early childhood education, manufacturing and information technology.

Through the ExTRA program, IALR has helped dozens of Southern Virginia businesses establish apprenticeship programs across different industries, including manufacturing.

“These apprenticeship programs are customizable to meet employer needs and align with industry standards. An effective program helps recruit, train and retain a highly skilled workforce for a business and improves the employee experience.” – Natori Neal, Apprenticeship Coordinator II, IALR

Every apprenticeship combines two primary elements: paid on-the-job training and related technical instruction (RTI). These programs’ timelines and lengths vary by industry and company preferences.

Many employers structure the program so that classroom time and on-the-job training are largely happening simultaneously. Another option is to have the employees complete most classroom instruction at the beginning. This front-loading of classroom instruction is how the Danville Life Saving Crew – which launched the first registered EMT apprenticeship program in Virginia with support from IALR – arranged its program.

And this front-loading of instructional time is how ATDM can support manufacturing employers with apprenticeship programs in Virginia. If potential students are within driving distance, ATDM could also support manufacturing employers using the traditional RTI model. The employer could maintain classroom time and on-the-job training simultaneously – with students working first shift and attending class during second or third shift.

Providing Foundational Manufacturing Skills

The largest workforce initiative on the IALR campus is Accelerated Training in Defense Manufacturing (ATDM). This training program prepares workers for careers that will contribute to the development of ships and submarines for the U.S. Navy. Approximately 10,000 new workers must enter the defense industrial and submarine industrial bases every year for the next 10 years to meet submarine construction and maintenance needs.

Students can attend independently and, with help from a job placement team, seek a career upon graduation. Companies can also send conditional hires, using the program as an onboarding training opportunity. The ATDM program, which is recognized and approved to provide training for apprenticeship programs in Virginia, is helpful for students following either of these tracks.

“ATDM provides entry-level, foundational skills. Graduates will still need a training pathway when they are hired. For employers with an existing apprenticeship program, this is a great way to get qualified workers started and into the company.” – Karen Hardy, Assistant Director, ATDM Career Services, IALR

ATDM staff are working with employers to expand apprenticeship training opportunities on a state-by-state basis. The goal is for ATDM to eventually be approved as an education provider for apprenticeship programs on the national level.

“ATDM and Registered Apprenticeship are a perfect match. We look forward to supporting employers with apprenticeship programs in Virginia, and we are optimistic that in the future we will be able to provide instruction for relevant apprenticeship programs all around the country.” – Dr. Debra Holley, Director, ATDM Project Development, IALR

Companies interested in sending conditional hires through ATDM or hiring program graduates should contact Karen Hardy, Assistant Director, ATDM Career Services.

Southern Virginia employers who want to learn more about the benefits of Registered Apprenticeship should contact Natori Neal, the apprenticeship coordinator at IALR.

12th ATDM Cohort Graduates

12th ATDM Cohort Graduates

Accelerated Training in Defense Manufacturing (ATDM) celebrated the achievements of 56 students who graduated as part of the program’s 12th cohort during a ceremony on Aug. 7 at the Institute for Advanced Learning and Research (IALR). This program prepares adult learners for manufacturing careers.

The keynote speech during the event was all about the impact these graduates will make.

ATDM Completion Ceremony 8/7/2024

“It doesn’t matter where you’re going to work. You are contributing to national security. You are helping the United States of America exercise power projection and diplomacy from whatever shop floor or office you’re going to work in.” – Command Master Chief Jeff Hiscocks, Program Executive Office, Team Submarines

A 16-week, hands-on program, ATDM prepares adult learners with the skills needed to work in the submarine and defense industrial base – the system of companies that produce parts and equipment for the U.S. military. ATDM includes 600 hours of instruction and produces skilled talent with industry-recognized credentials. This program expands the pool of skilled workers in five tracks – welding, CNC machining, additive manufacturing, non-destructive testing and quality control inspection (metrology) – needed to develop submarines and other military equipment.

This cohort included students from welding, CNC machining and metrology across multiple shifts.

During a speech during the graduation ceremony, metrology student Qian Yi (Cyndi) Rong shared her experiences working full-time while completing the ATDM program. After experience as a machinist and working in leadership roles in the hospitality industry, Rong now plans to work with BWX Technologies in Lynchburg.

“The comprehensive curriculum and hands-on training have prepared us to tackle real-world problems. But beyond the technical knowledge and practical skills, this program has also taught us the importance of perseverance, collaboration and adaptability.” – Qian Yi (Cyndi) Rong, Metrology Student

This cohort brings the total number of ATDM graduates to 615 since the program launched in 2021.

Approximately 800-1,000 students will graduate from the ATDM program annually starting in 2025. The Navy’s National Training Center, housed on IALR’s campus, is under construction and slated for completion in 2025. When the training center is completed, each of the five tracks will be offered across three shifts.

About IALR

The Institute for Advanced Learning and Research serves Virginia as a regional catalyst for economic transformation through applied research, advanced learning, manufacturing advancement, conference center services and economic development efforts. IALR’s primary footprint focuses within Southern Virginia, including the counties of Patrick, Henry, Franklin, Pittsylvania, Halifax and Mecklenburg, along with the cities of Martinsville and Danville. IALR houses and leads the Accelerated Training in Defense Manufacturing program with the support of various partners.

IALR Drives Economic Transformation

About ATDM 

Accelerated Training in Defense Manufacturing is a prototype training platform for rapidly training skilled workers in key trades such as CNC machining and welding for employment in the defense industry. ATDM was developed as a public-private consortium between the DoD, IALR, Danville Community College (DCC), Phillips Corporation and The SPECTRUM Group in consultation with the defense industry. IALR is leading a multi-year pilot project to test and evaluate ATDM as a training platform for regional training centers supporting the defense industrial base. The pilot project is funded through the National Imperative for Industrial Skills initiative launched in 2020 by the Industrial Base Analysis and Sustainment Program Office (IBAS) in the office of the Undersecretary of Defense for Acquisition and Sustainment.

Connect with ATDM

Inside IALR Podcast: Two Years for IALR President Telly Tucker

Inside IALR Podcast: Two Years for IALR President Telly Tucker

IALR President Telly Tucker returns for the one-year anniversary episode of Inside IALR to discuss the biggest successes and lessons learned from his two years with the organization. As IALR continues to grow, Telly explains the level of growth and impact not only regionally but nationally and internationally in areas such as GO TEC, ATDM and Applied Research. Telly also highlights his vision for IALR two years from now.

LISTEN ON SPOTIFY

LISTEN ON APPLE PODCASTS

LISTEN ON IALR’S SITE

87 Students Complete ATDM Program

87 Students Complete ATDM Program

Accelerated Training in Defense Manufacturing (ATDM) celebrated the achievements of 87 students who graduated as part of the program’s 11th cohort during a ceremony on June 11 at the Institute for Advanced Learning and Research (IALR). To date, this was the largest cohort of graduates in the program, which prepares adult learners for manufacturing careers.  

“ATDM is a skilled-labor boot camp. This is such an important program. You all are part of the Navy as far as I’m concerned, whether you’re in uniform or not.” – Matthew Zirkle, Retired U.S. Navy Rear Admiral 

A 16-week, hands-on program, ATDM prepares adult learners with the skills needed to work in the submarine and defense industrial base – the system of companies that produce parts and equipment for the U.S. military. ATDM includes 600 hours of instruction and produces skilled talent with industry-recognized credentials. This program expands the pool of skilled workers in five tracks – welding, CNC machining, additive manufacturing, non-destructive testing and quality control inspection (metrology) – needed to develop submarines and other military equipment.   

This cohort included students from welding, CNC machining, non-destructive testing and additive manufacturing across multiple shifts.  

Margaret Abrams, who completed the third-shift CNC Machining program and will work with Huntington Ingalls in Newport News, was the student speaker for the ceremony.  

“I cannot express enough how fantastic of an opportunity ATDM is. This has been a dream come true. I’m sad to leave but thrilled to start my new job.” – Margaret Abrams, ATDM Graduate 

This cohort brings the total number of ATDM graduates to 559 since the program launched in 2021.  

Approximately 800-1,000 students will graduate from the ATDM program annually starting in 2025. The Navy’s National Training Center, housed on IALR’s campus, is under construction and slated for completion in 2025. When the training center is completed, each of the five tracks will be offered across three shifts. 

ATDM Completion Ceremony 6/11/2024

ABOUT IALR

The Institute for Advanced Learning and Research serves Virginia as a regional catalyst for economic transformation through applied research, advanced learning, manufacturing advancement, conference center services and economic development efforts. IALR’s primary footprint focuses within Southern Virginia, including the counties of Patrick, Henry, Franklin, Pittsylvania, Halifax and Mecklenburg, along with the cities of Martinsville and Danville. To learn more, click here.

ABOUT ATDM 

Accelerated Training in Defense Manufacturing is a prototype training platform for rapidly training skilled workers in key trades such as CNC machining and welding for employment in the defense industry. ATDM was developed as a public-private consortium between the DoD, IALR, Danville Community College (DCC), Phillips Corporation and The SPECTRUM Group in consultation with the defense industry. IALR is leading a multi-year pilot project to test and evaluate ATDM as a training platform for regional training centers supporting the defense industrial base. The pilot project is funded through the National Imperative for Industrial Skills initiative launched in 2020 by the Industrial Base Analysis and Sustainment Program Office (IBAS) in the office of the Undersecretary of Defense for Acquisition and Sustainment. To learn more, click here. 

Inside IALR Podcast: ATDM Career Fair

Inside IALR Podcast: ATDM Career Fair

This episode features Accelerated Training in Defense Manufacturing (ATDM) Industry Engagement Coordinator Justin Scarce, current ATDM Non-destructive Testing student Brandon Payne and Pegasus Steel Senior Talent Acquisition Manager Bria Major. The ATDM career fair gives employers the opportunity to meet, interview and hire ATDM students. With a recent attendance of 115 students and over 25 employers, these fairs help place skilled technicians in the following types of jobs:

  • Additive Manufacturing
  • CNC Machining
  • Non-destructive Testing
  • Quality Control Inspection (Metrology)
  • Welding

Justin Scarce talks about the accelerated need for skilled labor and how skilled trades tie into the future of the American dream.

Brandon Payne discusses how he learned about ATDM, his job-seeking experience with employers at the career fair and what he’s hoping to find after graduation.

Bria Major talks about how rewarding it to both recruit students once they complete the ATDM program and also send employees for further training as an industry sponsor.

The Institute for Advanced Learning and Research (IALR) is leading the ATDM program. This is a Navy-funded workforce development and job placement program which rapidly develops skilled technicians for the manufacturing sector supporting national defense.

LISTEN ON SPOTIFY

LISTEN ON APPLE PODCASTS

LISTEN ON IALR’S SITE

Jason Wells Joins IALR as Executive Vice President of Manufacturing Advancement

Jason Wells Joins IALR as Executive Vice President of Manufacturing Advancement

The Institute for Advanced Learning and Research (IALR) is pleased to announce that Jason Wells will join the leadership team as Executive Vice President of Manufacturing Advancement, effective June 3. Wells most recently served as President of Kyocera SGS Tech Hub, a manufacturing and research hub within the cutting tool division of Kyocera Corporation, and brings nearly 30 years of experience in high-performance manufacturing. He will provide executive-level strategic management and oversight of IALR’s growing Manufacturing Advancement division and will report directly to IALR President Telly D. Tucker.

“As the Institute for Advanced Learning and Research continues to expand into a leading hub for high-value, high-tech companies and growing, targeted industries like advanced manufacturing, placing globally minded and accomplished leadership at the helm is critical. I am excited to welcome Jason Wells to IALR and have full confidence that his comprehensive industry expertise and proven commitment to the community will position us well to serve the manufacturing optimization, technology and workforce training needs of advanced manufacturers.” – Telly Tucker, IALR President 

One of Wells’ key charges will be to oversee the operation and strategic direction of the Center for Manufacturing Advancement (CMA), which offers manufacturing optimization expertise in CNC machining, metrology services and Industry 4.0; all of which help manufacturers introduce new and emerging technology into their operations. The CMA is also home to the United States Navy’s Additive Manufacturing Center of Excellence.

Wells will also have responsibility for the oversight of additional training programs including the collaborative and innovative Accelerated Training in Defense Manufacturing (ATDM) program, a federal initiative of the U.S. Navy and Department of Defense to meet the critical workforce needs for skilled trades like welding, CNC machining, quality control inspection (metrology), non-destructive testing and additive manufacturing. The program, housed and led by IALR, will achieve full capacity in 2025, graduating 800 to 1,000 work-ready individuals annually.

Prior to his leadership role at Kyocera SGS Tech Hub, Wells amassed significant management and advanced manufacturing experience in an array of roles with leading companies. Some of his more recent posts include Director of U.S. Tech Center Operations at YG-1 America Inc., a global manufacturer of high-quality cutting tools, and Global Product Manager and Director of Product Development and Marketing for SGS Tool Company. Wells acted as primary inventor on six product patents recognized in several countries, and he established two U.S.-based divisions and manufacturing units for two different internationally headquartered manufacturing companies. Wells has authored a number of articles in leading trade periodicals and was selected as one of the 100 people to meet in Virginia in 2020 by Virginia Business magazine. He has also been a featured speaker and panel member at multiple lectures at industry-based events and symposiums.

“As a business leader with a unique connection to Southern Virginia and IALR, I am deeply honored to assume the role of Executive Vice President of Manufacturing Advancement, and I sincerely thank all of my outstanding mentors, colleagues and partners for their support throughout my career. My journey of the past eight years, engaging with the community, the schools and IALR has filled me with profound appreciation for the task ahead. I am motivated and inspired by the vision and mission set forth, to nurture the next generation of industrial talent, implement the evolution of technology, fuel the renaissance of the region, and support our nation’s defenses. I embrace this opportunity wholeheartedly, committed to contributing to a brighter future for all.” – Jason Wells, IALR Executive Vice President of Manufacturing Advancement 

A degreed Journeyman Tool Maker and Tool Application Engineer, Wells holds various industry-recognized certifications. He has also served on a variety of local, state and international boards and councils, including the Great Opportunities in Technology and Engineering Careers (GO TEC®) advisory board, the industry technology advisory council for Danville Community College as well as the boards of the Commonwealth Center for Advanced Manufacturing, the University of Sheffield Advanced Manufacturing Research Centre and the United Way of Danville-Pittsylvania County.

The Institute for Advanced Learning and Research serves Virginia as a regional catalyst for economic transformation through applied research, advanced learning, manufacturing advancement, conference center services and economic development efforts. IALR’s major footprint focuses within Southern Virginia, including the counties of Patrick, Henry, Franklin, Pittsylvania, Halifax and Mecklenburg along with the cities of Martinsville and Danville. 

About IALR 

Tenth ATDM Cohort Graduates

Tenth ATDM Cohort Graduates

Accelerated Training in Defense Manufacturing (ATDM) celebrated the achievements of 59 students who graduated as part of the program’s 10th cohort during a ceremony on Friday, March 29, at the Institute for Advanced Learning and Research (IALR). 

10th cohort of ATDM students at 3.29.24 graduation

The 10th cohort of the Accelerated Training in Defense Manufacturing (ATDM) program celebrates their graduation.

A 16-week, hands-on program, ATDM prepares adult learners in the skills needed to work in the submarine and defense industrial base – the system of companies that produces parts and equipment for the U.S. military. ATDM includes 600 hours of instruction and produces skilled talent with industry-recognized credentials. This program expands the pool of skilled workers in five tracks – welding, CNC machining, additive manufacturing, non-destructive testing and quality control inspection (metrology) – needed to develop submarines and other military equipment. 

During the ceremony, welding student Berlutchy Jean Pierre thanked his support system and the staff of ATDM for his experience and offered words of encouragement to his fellow classmates as well as the next cohort. 

Berlutchy Jean Pierre, ATDM student

ATDM welding student Berlutchy Jean Pierre presents the student testimonial at the March graduation ceremony.

“For those graduating today, go forth and do great things. For the new cohort, we got through it and so will you. Just keep pushing.” – Berlutchy Jean Pierre, Welding Student, ATDM 

Dr. Carlton E. MeBane II, CPO USN, Retired, NAVAIR Command Property Office Policy Branch Head, shared a keynote address imparting words of wisdom for the students as they enter the workforce and continue to grow as professionals. 

Dr. Carlton E. MeBane II, CPO USN, Retired, NAVAIR Command Property Office Policy Branch Head speaks

Dr. Carlton E. MeBane II, CPO USN, Retired, NAVAIR Command Property Office Policy Branch Head, presents the keynote at the March ATDM graduation ceremony.

“Your professional development starts with you. Your achievements start with you. Do the work and push yourself, but put the oxygen mask on yourself before helping others. You’re making your nation and ATDM proud, but also take care of yourself.” – Dr. Carlton E. MeBane II, CPO USN, Retired, NAVAIR Command Property Office Policy Branch Head 

This cohort brings the total number of ATDM graduates to 472 since the program launched in 2021. 

Approximately 800-1,000 students will graduate from the ATDM program annually starting in 2025. The Navy’s National Training Center, which is housed on IALR’s campus, is under construction and slated for completion in 2025. Each of the five tracks will be offered across three shifts when the training center is completed. 
 
ABOUT IALR
The Institute for Advanced Learning and Research serves Virginia as a regional catalyst for economic transformation through applied research, advanced learning, manufacturing advancement, conference center services and economic development efforts. IALR’s major footprint focuses within Southern Virginia, including the counties of Patrick, Henry, Franklin, Pittsylvania, Halifax and Mecklenburg along with the cities of Martinsville and Danville. To learn more, click here. 

ABOUT ATDM 
Accelerated Training in Defense Manufacturing is a prototype training platform for rapidly training skilled workers in key trades such as CNC machining and welding for employment in the defense industry. ATDM was developed as a public-private consortium between the DoD, IALR, Danville Community College (DCC), Phillips Corporation and The Spectrum Group in consultation with the defense industry. IALR is leading a multi-year pilot project to test and evaluate ATDM as a training platform for regional training centers supporting the defense industrial base. The pilot project is funded through the National Imperative for Industrial Skills initiative which was launched in 2020 by the Industrial Base Analysis and Sustainment Program Office (IBAS) in the office of the Undersecretary of Defense for Acquisition and Sustainment. To learn more, click here.

Tour of IALR – Manufacturing Advancement

Tour of IALR – Manufacturing Advancement

Join us for a free guided group tour of the manufacturing workforce development programs and industry solutions on the campus of the Institute for Advanced Learning and Research (IALR). Discover our impact and explore our innovative training facilities and cutting-edge optimization and support services. Our Manufacturing Advancement division focuses on meeting and exceeding the optimization and workforce needs of new and existing industry.

This one-hour tour will include a brief overview of IALR before a deep dive into the focus areas of our Manufacturing Advancement division. Participants will see:

  • The Center for Manufacturing Advancement, which allows advanced manufacturing companies to collaborate and enhance processes, improve quality, and more.
  • Several labs from the Accelerated Training in Defense Manufacturing (ATDM) program, which quickly trains qualified candidates in essential manufacturing skills and trades that will help the United States Navy build submarines.
  • The Naval Aviation School for Additive Manufacturing (NASAM), a new, six-week program that provides active-duty Navy sailors and marines with foundational skills in additive manufacturing
  • The Gene Haas Center for Integrated Machining, which houses both CNC Teacher Training for high school and community college instructors and the Integrated Machining Technology program – a third-year program that takes advanced machining skills training and knowledge to the next level.

REGISTER

81 Students Celebrate Completion of ATDM Program

81 Students Celebrate Completion of ATDM Program

Accelerated Training in Defense Manufacturing (ATDM) celebrated the accomplishments of 81 students who graduated as part of the program’s ninth and largest cohort during a ceremony on Friday, Feb. 2, at the Institute for Advanced Learning and Research (IALR).

A 16-week, hands-on program, ATDM prepares adult learners in the skills needed to work in the submarine and defense industrial base – the system of companies that produces parts and equipment for the U.S. military. ATDM includes 600 hours of instruction and produces skilled talent with industry-recognized credentials. This program expands the pool of skilled workers in five tracks – welding, CNC machining, additive manufacturing, non-destructive testing and quality control inspection (metrology) – needed to develop submarines and other military equipment.

During the ceremony, welding student Nicholas Ortega shared a brief testimonial about the impact that the ATDM program has made on his life.

“Everyday my welding skills improved, and I began to realize my potential. ATDM gave me a foundation. As I move forward, I will always have ATDM with me.” – Nicholas Ortega, Welding Student, ATDM

Tom Kearney, a retired Rear Admiral with the U.S. Navy and a member of the SPECTRUM Group, shared a keynote address highlighting how the parts that these graduates will go on to weld, print, machine, measure and test will be critical components of submarines.

“Submarines turn everything you learned at ATDM into reality. You’re not just making parts that can work under normal conditions. All of these parts need to function at greater than 800 feet under the ocean. Some of the parts you will be making have to function for 30 or more years under significant stress loads.” – Tom Kearney, the SPECTRUM Group

This cohort brings the total number of ATDM graduates to 413 since the program launched in 2021.

ATDM Completion Ceremony 2/2/2024

Approximately 800-1,000 students will graduate from the ATDM program annually starting in 2025. The Navy’s national training center, which is housed on IALR’s campus, is under construction and slated for completion in 2025. Each of the five tracks will be offered across three shifts when the training center is completed.

About IALR

The Institute for Advanced Learning and Research serves Virginia as a regional catalyst for economic transformation through applied research, advanced learning, manufacturing advancement, conference center services and economic development efforts. IALR’s major footprint focuses within Southern Virginia, including the counties of Patrick, Henry, Franklin, Pittsylvania, Halifax and Mecklenburg along with the cities of Martinsville and Danville. 

About IALR

About ATDM

Accelerated Training in Defense Manufacturing is a prototype training platform for rapidly training skilled workers in key trades such as CNC machining and welding for employment in the defense industry. ATDM was developed as a public-private consortium between the DoD, IALR, Danville Community College (DCC), Phillips Corporation and The Spectrum Group in consultation with the defense industry. IALR is leading a multi-year pilot project to test and evaluate ATDM as a training platform for regional training centers supporting the defense industrial base. The pilot project is funded through the National Imperative for Industrial Skills initiative which was launched in 2020 by the Industrial Base Analysis and Sustainment Program Office (IBAS) in the office of the Undersecretary of Defense for Acquisition and Sustainment.

About ATDM

Growing Impact Showcased in 2023 Annual Report

Growing Impact Showcased in 2023 Annual Report

The Institute for Advanced Learning and Research (IALR) has published its 2023 annual report, which highlights the growing impact IALR and partners are making in Southern Virginia and beyond. In FY 23, IALR expanded its impact with the scaling of programs and the growth of the campus, technology and team.

“The last fiscal year was one of tremendous growth and expansion for our region. All the while, each of our five divisions upheld our mission of economic transformation in critical ways.” – Telly Tucker, IALR President

View the Full Report

Just some of the new initiatives and programs launched, announced or expanded during FY 2023:

  • The Accelerated Training in Defense Manufacturing (ATDM) program continued scaling up toward its target of 800-1,000 annual graduates by 2025.
  • The Great Opportunities in Technology and Engineering Careers (GO TEC®) program is expanding across the Commonwealth thanks to a $3.4 million grant from GO Virginia and public and private investments.
  • The inaugural Controlled Environment Agriculture (CEA) Summit East brought more than 220 participants from around the world to the IALR campus.
  • The Institute Conference Center hosted 27,600 guests at events and programs, ranging from multi-day conferences to executive business meetings to training seminars.
  • IALR opened and began operations in the Center for Manufacturing Advancement, which supports industry with a variety of services and houses the U.S. Navy’s Additive Manufacturing Center of Excellence.
  • Nearly 30 industrial sites across Southern Virginia received a higher certification from the Virginia Business Ready Sites Program, with 21 moving from Tier 2 to Tier 4 and an additional eight sites moving from Tier 2 to Tier 5, which denotes a shovel-ready graded pad site.
  • A new Public Health AmeriCorps program launched to expand public health capacity through education and outreach, including public health workshops.
  • IALR entered into 15 new non-disclosure agreements to partner with companies around the world by providing contract analytical and testing services.
  • Five new companies announced projects in Southern Virginia and four existing companies announced expansions. These projects total 545 new jobs and $335.7 million in capital investments.
  • In its ninth year, the Career ChoICE Youth Expo expanded to a second location at Hampden-Sydney College, allowing the event to reach additional students across more than a dozen Virginia localities.
  • IALR received a $497,890 grant from the Tobacco Region Revitalization Commission for the ExTRA (Expanding Talent through Registered Apprenticeship) program to grow state-registered apprenticeship in 15 Southern Virginia localities.
  • Megabytes café launched a new and improved menu.
IALR January 2024 Newsletter

IALR January 2024 Newsletter

READ THE FULL NEWSLETTER

The January 20224 edition of IALR at a Glance is jam-packed with exciting news and updates! Learn more about…

Email newsletter registration

IALR December 2023 Newsletter

IALR December 2023 Newsletter

READ THE FULL NEWSLETTER

The December edition of IALR at a Glance is jam-packed with exciting news and updates! Learn more about…

Email newsletter registration 

CNC Machining Innovation Lab to Support the U.S. Navy and Industry

CNC Machining Innovation Lab to Support the U.S. Navy and Industry

A specialized camera that shoots up to 400,000 frames per second, allowing true slow-motion views of the manufacturing process.

Cutting-edge sensors that measure factors like cutting force and harmonic vibrations.

Infrared cameras that show temperature patterns throughout an operation.

These are just a few of the specialized pieces of equipment within the Computer Numerical Control (CNC) Machining Innovation Lab, which is housed inside the Institute for Advanced Learning and Research’s (IALR) Center for Manufacturing Advancement (CMA). The CNC Machining Innovation Lab also plays a crucial role in the U.S. Navy’s Additive Manufacturing Center of Excellence (AM CoE), also housed within the CMA.

Featuring state-of-the-art equipment and cutting-edge technology, the CNC Machining Innovation Lab will support private industry through testing services and process optimization and help the AM CoE develop world-leading additive manufacturing “recipes” for the development of parts needed by the U.S. military.

“The vision of the CNC Machining Innovation Lab is twofold. We support the AM CoE, but we also have a vision to support industry. We’re trying to develop partnerships to help industry drive innovation and productivity with increased profitability in a rapidly changing environment.” — Kevin Thompson, Operations Manager for the Center for Manufacturing Advancement, IALR

Industry Innovation and Support: CNC Machining

Computer Numerical Control (CNC) Machining is a manufacturing process where computer-controlled machines create precise and intricate parts and components. Commonplace in industries such as aerospace, electronics and healthcare, this is a subtractive manufacturing process – meaning that an existing block or item is whittled down or shaped.

The CNC Machining Innovation Lab partners with public and private manufacturers of all sizes to modernize their processes, identify and integrate emerging technologies and provide data-driven process development and optimization. Some of the capabilities include process development, process optimization, CNC programming, the integration of emerging technology, automation integration, turn-key solutions and application engineering support.

“Companies don’t have the capacity to be able to stop and try a new process. They have to find external ways of doing that, and that’s a huge role we can play. Companies can present a challenge to us and continue to produce goods while we develop a solution that suits their needs.” — Jeremiah Williams, CNC Technologist, IALR

The CNC Machining Innovation Lab boasts a broad inventory of specialized equipment, including sensors to measure factors like cutting force, slow-motion cameras to track chip formation, infrared cameras to analyze the impact of heat and much more, all with the goal of “trying to optimize processes for customers,” Thompson explains. IALR is even allowing other companies to test and utilize specialized sensors inside of the CNC Lab machines for data collection.

“Our job is not to compete with industry. Our job is to support industry.” – Kevin Thompson, Operations Manager for the Center for Manufacturing Advancement, IALR

Businesses can:

  • Test various processing configurations to determine the most effective design.
  • Review and improve existing manufacturing processes without disrupting operations at existing facilities.
  • Replicate processing anomalies or other challenges in a controlled environment.

The CNC Machining Innovation Lab is ISO 9001:2015 compliant, reassuring customers and partners alike that we have an internationally validated system in place to address and prevent quality issues.

The CNC Machining Innovation Lab is located across from the CMA’s state-of-the-art Metrology Lab that features one of the largest Coordinate Measuring Machines (CMM) on the East Coast with 3D scanning capability along with optical measurement systems, hardness and roundness testers and support equipment. Through a partnership with Mitutoyo and Master Gage & Tool, IALR offers the services of the Metrology Lab to regional businesses and partners who may not otherwise have access to such capabilities.

“The Metrology Lab is ideal for emerging or developing businesses to have access to this capability while building justification for their own capital investment.” – Kevin Thompson, Operations Manager for the Center for Manufacturing Advancement, IALR

“Everything we do at IALR involves partnerships and is driven by the needs of industry. Through the CNC Machining Innovation Lab and the Metrology Lab, IALR is simultaneously contributing to our nation’s defense and supporting current, new and prospective companies in Southern Virginia with needed services.” – Telly Tucker, IALR President

The CMA also includes a dynamic Industry 4.0 Integration Lab that serves as a demonstration site, showing manufacturing companies what is possible. Companies that are interested in partnering with IALR in the CNC Machining Innovation Lab or in the CMA should contact the IALR team.

Supporting the Navy’s Additive Manufacturing Center of Excellence

The submarine industrial base (SIB) is a system of thousands of companies that produce parts and equipment used in the production and maintenance of submarines for the U.S. Navy. IALR has partnered with the U.S. Navy – along with many other public and private organizations – in a two-pronged approach to support the SIB, the development of new submarines, and the maintenance of the existing fleet: the federal Accelerated Training in Defense Manufacturing (ATDM) program and the U.S. Navy’s Additive Manufacturing Center of Excellence (AM CoE).

ATDM increases the pool of skilled labor in areas like additive manufacturing, CNC machining, welding, metrology and non-destructive testing – trades that are needed by the SIB. On the other hand, the AM CoE is focused on implementing additive technologies and processes that will allow for more efficient development of parts. Don Hairston, General Manager of Austal USA Advanced Technologies, used the analogy of making cookies during a recent presentation at the ATDM AM CoE Summit at IALR. When making cookies and especially in manufacturing parts for the U.S. Navy, each of these variables must be accounted for and done correctly for successful production: raw materials, equipment, manufacturing know-how, post-processing and finishing and quality control.

In the simplest terms, “scaling the supply chain” is one of the primary goals of the AM CoE, Hairston explained.

The AM CoE will scale and mature additive technologies that enable innovative production of submarine components to bolster naval shipbuilding and repair supply chains. Involving nine different partners, the AM CoE will increase overall manufacturing capacity and close the supply-demand gap in critical markets like castings, forgings, fittings and fasteners.

The AM CoE team will develop new technical data packages (TDP), which are essentially comprehensive “recipes” for how to utilize additive manufacturing techniques to manufacture particular components. The workflow inside the AM CoE will typically go something like this:

  • A team from Phillips Corporation converts 2D drawings into computerized 3D models.
  • IALR will provide post-processing operations, including CNC machining, saw cutting, and processing of test samples
  • Once all the partners sign off on the approved design, the team from Phillips Corporation will print the part.
  • The team from the Metrology Lab, which is operated and staffed by applications engineers from Mitutoyo and Master Gage and Tool, will complete the initial inspection. 
  • Industrial Inspection Analysis (IIA) provides non-destructive testing at the end of the process.

As part of the Navy’s AM CoE, the CNC Machining Innovation Lab will be utilized after the initial printing of a part, verifying that the design used for additive manufacturing can successfully be machined. Simultaneously, the IALR team will also explore and implement advanced strategies that better align with today’s manufacturing equipment and methods.

“Basically, what we will do is verify that the part that has been printed can be successfully and correctly machined without any issues.” – Jeremiah Williams, CNC Technologist

Additive manufacturing, which can also be referred to as 3D printing, is a subset of manufacturing where an object is built “from the ground up” based on a 3D model. It may seem odd that a subtractive manufacturing method would play such an integral role in the Navy’s additive manufacturing operations. While 3D printing and additive manufacturing are the primary focus of the AM CoE, subtractive methods are still essential in creating and verifying any part.

“With the current technology and dimensional requirements of the parts, you can’t simply print and install a component. You’re going to have to print it and then do some final subtractive work before the part can be utilized.” – Jeremiah Williams, CNC Technologist

Once perfected and tested, the TDPs will be shared with Navy suppliers, providing them with the “recipe” they need to produce the part correctly and efficiently. As of mid-October, the AM CoE has released 28 TDPs to the companies that will be manufacturing the parts.

Partners of the Navy’s Additive Manufacturing Center of Excellence include:

Austal USA Commonwealth Center for Advanced Manufacturing (CCAM) FasTech, LLC
Industrial Inspection & Analysis Institute for Advanced Learning and Research Master Gage & Tool Co.
Mitutoyo Phillips Corporation The SPECTRUM Group
Inside IALR Podcast: A Win-Win-Win Program: ATDM

Inside IALR Podcast: A Win-Win-Win Program: ATDM

The tenth episode of “Inside IALR” focuses on the Accelerated Training in Defense Manufacturing (ATDM) program. First, ATDM Director Dr. Debra Holley (00:09) provides an overview of the ATDM program based at IALR, highlighting why this is a unique training opportunity. She explains the significance of this program and outlines how it will scale to graduate 800-1000 students annually by 2025. Then ATDM CNC Machining student Zeke Gibson (17:03) and Quality Control Inspection (Metrology) student Nicholas McCants (24:02) give insight into their background before joining ATDM and how they found out about the program. They also discuss their experience with ATDM as they near completion before starting new careers.

 

LISTEN ON SPOTIFY

LISTEN ON APPLE PODCASTS

LISTEN ON IALR’S SITE